DataFill Transmission, Axle and Oil Fill Systems
DataFill Transmission, Axle, or Engine Oil Fill Systems offer all the tools necessary to optimize the quality and efficiency of your oil filling process. DataServ.NET has become a critical component of the measurement and improvement processes vital to six sigma and ISO quality systems. Our DataFill Process Control and Data Acquisition software offers the traceability, quality assurance, process control, and access to production data that manufacturing engineers now require as part of their fluid filling operations. This software provides web based remote access to system configuration, bar code and model configuration, production data, calibration, password management, PC and PLC programming updates, troubleshooting, production scheduling, maintenance scheduling, and a report generator that can access and sort all production data.
These oil fill systems manage a simple process by pumping the oil through a filter, utilizing heat if viscosity requires, then through a flow meter, out our pneumatically controlled tooling, and into your product. Some oil filling scenarios, such as transmission top - off, require that the system fill on top of a prefill amount or residual fluid from testing. Our process, programming, and engineering experience can provide solutions to a variety of oil filling requirements.
standard Features:
- Web based data acquisition and process control software
- Automatic process set-up, initiation, cycle completion, and return to standby
- Hand held CCD or RF bar code scanner
- Allen Bradley PLC machine control integrated with PC O/I, reporting, and communication
- Dell PC running Windows XP, 17" flat screen LCD, 10/100 NIC
- Back-up Allen Bradley Panelview® Touchscreen Operator Interface
- Auto clamp/unclamp pneumatic tooling
- Pressure or volume fill
- Stainless steel flow meter verifies fill amount
- Standard or custom neck styles and port openings
- Scavenge pump vents fluid pressure, adjusts level, and eliminates tool dripping
- Level sensing tooling for dip tube transmission top-off
- Dripless tooling
- Manual backup hose reels and nozzles
Configuration Options:
- Stop station
- Mobile station
- Base station with track mounted, vehicle towed tool console
- Base station with motorized, VFD, line synchronized, track mounted tool console
- Heated storage and supply
Tool Presentation Options:
- Simple track mounted tool balancer
- Swinging boom and tool balancer
- Automatic, air actuated drop and retract balancers
- Multi-axis, automatic tool positioning
- Multi tool, automatic tool positioning
Process Cycle Options:
- Pressure or volume fill
- Standard cycle includes:
- Tool hookup
- Oil fill
- Pressure relief, level adjust, scavenge, and tool disconnect