DataFill Brake Fill Systems
Tracking the quality and consistency of your brake fill process is arguably a higher priority than most other fill operations. DataServ.Net offers the traceability, quality assurance, process control, and access to production data that more and more production engineers are requiring for their high priority brake filling operations. This software provides web based remote access to system configuration, bar code and model configuration, production data, calibration, password management, PC and PLC programming updates, troubleshooting, production scheduling, maintenance scheduling, and a report generator that can access and sort all production data.
Combining the real time data acquisition and control of DataServ.Net with a quality evacuation, test, and fill process provides a complete brake fill package. These systems are available as stop stations, mobile systems, or overhead track mounted, VFD carriers. Fill ports, neck connections, ABS modulation, and valve controls are designed to get the highest quality performance from your brake system.
Standard Features:
- Web based data acquisition and process control software
- Automatic process set-up, initiation, cycle completion, and return to standby
- Hand held CCD or RF bar code scanner
- Allen Bradley PLC machine control integrated with PC O/I, reporting, and communication
- Dell PC running Windows XP, 17" flat screen LCD, 10/100 NIC
- Back-up Allen Bradley Panelview® Touchscreen Operator Interface
- Auto clamp/unclamp pneumatic tooling
- Pressure or volume fill
- Stainless steel flow meters, valves and piping
- Three valve port tooling for evacuation, filling, and scavenge
- Continuous recirculation of fluid for dehydration
- Direct or protocol ABS modulation
- Separate vacuum pumps for oil dehydration and brake system evacuation
- Separate line and pump for scavenging fluid to adjust level and eliminate tool drips
Configuration Options:
- Stop station
- Mobile station
- Base station with track mounted, vehicle towed tool console
- Base station with motorized, VFD, line synchronized, track mounted tool console
- With and without dehydration, storage, and heated supply
Tool Presentation Options:
- Simple track mounted tool balancer
- Swinging boom and tool balancer
- Automatic, air actuated drop and retract balancers
- Multi-axis, automatic tool positioning
- Multi tool, automatic tool positioning
Process Cycle Options:
- Single or dual port evacuation leak test
- Pressure or volume fill
- Pressure release level adjust
- Tool release
- ABS modulation available throughout cycle