DataFill Coolant fill Systems
As with all our DataFill Systems, the DataFill Coolant Fill System offers all the tools necessary to optimize the quality and efficiency of your coolant filling process. DataServ.NET has become a critical component of the measurement and improvement processes vital to six sigma and ISO quality systems. Our DataFill Process Control and Data Acquisition software offers the traceability, quality assurance, process control, and access to production data that manufacturing engineers now require as part of their fluid filling operations. This software provides web based remote access to system configuration, bar code and model configuration, production data, calibration, password management, PC and PLC programming updates, troubleshooting, production scheduling, maintenance scheduling, and a report generator that can access and sort all production data.
Our expertise extends to the coolant filling process as well. These systems are available as mix or premix supply, pressure or volume fill, radiator and overfill bottle fill, and equipped with high capacity vacuum pumps and auto purging traps, individual scavenge lines, and custom, dripless tooling.
Standard Features:
- Web based data acquisition and process control software
- Automatic process set-up, initiation, cycle completion, and return to standby
- Hand held CCD or RF bar code scanner
- Allen Bradley PLC machine control integrated with PC O/I, reporting, and communication
- Dell PC running Windows XP, 17" flat screen LCD, 10/100 NIC
- Allen Bradley Panelview® Touchscreen Operator Interface
- Auto clamp/unclamp pneumatic tooling
- Pressure or volume fill
- Stainless steel flow meter verifies fill amount
- Pressure decay and vacuum leak test
- System evacuation eliminates need for top-off
- 2 gpm to 6 gpm fill rates
- Multi-port connection capability (radiator, tank and/or overfill bottle)
- Standard SAE 164 or custom neck styles
- Continuous recirculating supply tanks
- Backup, manual hose reels available
- 65 or 100 cfm single stage vacuum pumps with auto purging traps
- Individual scavenge lines isolate multiple fluids
- Savenge pump vents fluid pressure, adjusts level and eliminates tool dripping
- Dripless tooling
Configuration Options:
- Stop station
- Mobile station
- Base station with track mounted, vehicle towed tool console
- Base station with motorized, VFD, line synchronized, track mounted tool console
- Multiple mix or pre-mixed supply systems
Tool Presentation Options:
- Simple track mounted tool balancer
- Swinging boom and tool balancer
- Automatic, air actuated drop and retract balancers
- Multi-axis, automatic tool positioning
- Multi tool, automatic tool positioning
Process Cycle Options:
- Volume or pressure fill
- Continuous monitoring mixture ratio instrumentation
- Multiple pre-mix supply tanks
- Standard cycle includes:
- Tool hookup
- Pressurize system (10 - 35 psi)
- Pressure decay test
- Evacuate
- Vacuum test
- Coolant fill
- Pressure relief, level adjust, scavenge, and tool disconnect