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Leak TestING Stations

These systems provide a wide range of leak testing options in an automated, PLC controlled test cycle. A proof /pressure test, pressure decay test, flow test (optional), and helium leak test can be configured and automatically sequenced to provide a comprehensive, efficient leak testing process. Attaching DataServ.NET to this test system can create a very effective tool to monitor, record, and improve your process and product quality. These systems can operate from a local test gas supply or in conjunction with our centralized Helium Recovery and Recycle System.

DataTest NH 150

The addition of DataServ.NET to our comprehensive leak test station greatly expands the capability of this product. DataServ.NET provides a detailed operator interface, a process analysis tool, test result storage and retrieval, communication with upper level process scheduling systems, maintenance support, and remote intranet / internet access.

standard Features:

  • Allen Bradley PLC and PanelView® O/I
  • Dell PC with Windows XP®, 17" flat screen LCD, 10/100 NIC, CDRW
  • DataServ.NET web enabled process configuration and report generation software
  • Hand-held CCD or RF bar code scanner
  • Industrial service control valves
  • Ventori vacuum pump
  • English or Spanish display
  • Automatic leak testing cycle can include:
    • Proof pressure test
    • Pressure decay test
    • Capillary flow test (optional)
    • Helium or Hydrogen leak test
    • Water line flow test (optional)
    • Test gas vent (recovery optional)
    • Final evacuation

All unit configuration and test data, including model #, serial #, time/date stamp, starting, test, and ending pressures, leak locations, flow rates, and pass/fail codes are recorded to DataServ.

Dimensions:

  • 63"H x 36"W x 24"D

Utility Requirements:

  • Electric: 120V, 20A
  • Nitrogen: Pressurized supply to meet pressure test requirements
  • Helium: Pressurized supply to meet volume requirements
  • Air: 80 psig shop air

Weight:

300 lbs.

New AccuTest NH 110

This compact system delivers a comprehensive leak test process in an economical but durable control package. The adjustable leak test process performs a pressure test, pressure decay test, and tracer gas fill. A sniffer test is performed using a helium or hydrogen leak detector to locate leaks down to 10-5 cc/sec. This automated, economical system will effectively improve the quality of your leak testing process and your final product.

standard Features:

  • New Allen Bradley Micrologix® 1100 PLC
  • New Allen Bradley Panelview® C300 operator interface
    • View pressure and time set point screens,
    • Process step detail screens and failure mode screens
  • Ethernet capable for future DataServ.NET connectivity
  • Venturi vacuum pump
  • High quality pressure transducers
  • Hoses and quick couplers included
  • Automatic leak testing cycle can include:
    • Proof pressure test
    • Pressure decay test
    • Capillary flow test (optional)
    • Helium or hydrogen test gas fill
    • Sniff test by operator
    • Test gas vent (recovery optional)
    • Water line flow test (optional)
  • System can be bench or cart mounted

Dimensions:

  • 26”H x 16”W x 12”D (40% smaller footprint)

Utility Requirements:

  • Electric: 120V, 20A
  • Nitrogen: Pressurized supply to meet pressure test requirements
  • Helium/Hydrogen: Pressurized supply to meet testing requirements
  • Air: 80 psig shop air

Weight:

80 lbs.