Vehicle Manufacturing | DataFill Coolant Fill Equipment

DataFill CoolantFill

The DataFill Coolant Fill System is a full featured, PLC controlled and PC managed system capable of;

Mixing and storing multiple coolant supplies
Leak testing and filling a coolant system
Filling an overfill bottle
Level adjusting reservoir to the proper level

Our testing and fill process ensures a consistent quality check, an accurate and complete system fill, and reduced takt times. With an automated cycle, fill rates up to 6 gpm, and a process that eliminates top-off, cycle times can be substantially reduced. Standard features include stainless steel density measuring flow meters, individual scavange pumps with self purging traps, and autoclamping dripless tooling.

Combining these process features with our New DataServ 3.0 software results in a powerful tool to optimize the quality and efficiency of your coolant filling process. This software provides web based remote access to system process configuration, bar code and model configuration, production data, calibration, PC and PLC programming updates, troubleshooting, and production scheduling. New features include a Dashboard that can display multiple DataServ systems, key production values, production analysis reports, process alerts, notifications, and system events.

These systems are available as mix or premix supply, pressure or volume fill, or radiator and overfill bottle fill, and can be configured as stop stations, mobile stations, or rail mounted with VF drives.

Product Detail

STANDARD FEATURES:

Web based data acquisition and process control software
Automatic process set-up, initiation, cycle completion, and return to standby
Hand held CCD or RF bar code scanner
Allen Bradley PLC machine control integrated with PC Operator Interface
Dell PC running Windows 7, 20″ flat screen LCD
Backup Allen Bradley Panelview® Touchscreen Operator Interface
NFPA 70E Arc Flash compliance
Auto clamp/unclamp pneumatic tooling
Operator start/stop pendant mounted at tool
Pressure or volume fill
Stainless steel flow meter verifies density and fill amount
Pressure decay and vacuum leak test
System evacuation eliminates need for top-off
2 gpm to 6 gpm fill rates
Multi-port connection capability (radiator, tank and/or overfill bottle)
Standard SAE 164 or custom neck styles
Continuous recirculating supply tanks
Backup, manual hose reels available
65 or 100 cfm single stage vacuum pumps with auto purging traps
Individual scavenge lines isolate multiple fluids
Scavenge pump vents fluid pressure, adjusts level and eliminates tool dripping
Dripless tooling

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
Multiple mix or pre-mixed supply systems

PROCESS CYCLE OPTIONS:

Volume or pressure fill
Continuous monitoring mixture ratio instrumentation
Multiple pre-mix supply tanks
Standard cycle includes:
- Tool hookup
- Pressurize system (10 – 35 psi)
- Pressure decay test
- Evacuate
- Vacuum test
- Coolant fill
- Pressure relief, level adjust, scavenge, and tool disconnect

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers
Multi-axis, automatic tool positioning
Multi tool, automatic tool positioning

TYPICAL DATA DISPLAYED AND RECORDED:

Process Screen

Product ID#
Operator ID#
Base ID#
Time/Date
Unit Pressure Test Level
Unit Pressure Test Time
Unit Pressure Decay Level
Unit Pressure Decay Time
Unit Pressure Vent Level
Unit Pressure Vent Time
Unit Vacuum Level
Vacuum Check Level
Fill Pressure
Fill Time
Volume Filled
Level Adjust Time
Fluid Scavange Time
Total Cycle Time
Pass / Fail Code
Coolant Type
Total Coolant Usage
Coolant Temperature

Setup Screen

Set model #
Set Model Description
Rev. #
Set author
Set Pressure Level
Set Pressure Time
Set Vacuum Level
Set Vacuum Time
Set Coolant Type
Set Vacuum Reject Time
Set Vacuum Reject Level
Set Coolant Volume
Set Max Cycle Time

Fault Screen

Low Coolant Pressure (Inlet)
Low Water Pressure (Inlet)
Pressure reject
Vacuum Reject
Volume Reject
Pressure Fill Reject
Cycle Aborted
Cycle Overtime

Calibration Screen

Set Calibration Volume
Set Comments
Set Coolant Type
Set Coolant Pressure
Set Password
Calibration History

Specs/Downloads

Download .pdf of this product

DataFill Coolant Fill