Leak Testing Equipment | Leak Test Custom Applications

DataTest Proof, Decay, Flow, Helium Leak, and Vacuum Test System

New, higher cost refrigerants, hydroscopic concerns with POE oil, and the flammability of environmentally friendly refrigerants has put more emphasis on the leak testing process. Combining multiple tests into a single automated cycle performed within a required takt time is the goal of many manufacturers. A comprehensive leak test process can include multiple tests, including:

N₂ Proof Test
Pressure Decay Test
Capillary Flow Test
Helium Leak Test
Evacuation and Vacuum Test

These systems can be configured to accommodate multiple units in a mixed production environment and automatically sequenced to provide a comprehensive, efficient leak testing process.

Attaching DataServ 3.0 to this test process can create a very effective tool to monitor , record, and improve your process and product quality. DataServ 3.0 provides a detailed operator interface, a process analysis tool, test result storage and retrieval, communication with upper level process scheduling systems, maintenance support, and remote intranet / internet access.

These systems can operate from a local test gas supply or in conjunction with our centralized Helium Recovery and Recycle System.

Product Detail

STANDARD FEATURES:

Allen Bradley Micrologix PLC control
Panelview Operator Interface
Hand held CCD or RF bar code scanner automatically loads test process
DataServ 3.0 Data Acquisition and Process Control software
Dell PC with Windows 7 and a 19″ flatscreen LCD
Built in communication module for Inficon Protec 3000 Leak Detector
Dry scroll and rotary vane vacuum pumps
Automatic leak testing cycle includes:
- UL Burst test
- Pressure decay test
- Capillary flow test
- Helium leak test
- Vacuum test
Startup supervision, operation and maintenance training included

PRODUCT OPTIONS:

Two stage, rotary vane and dry scroll vacuum pumps
8 – 58 cfm vacuum pumps available
Single or multi unit processing capability
Leak test process options can include:
- N₂ Burst test
- Pressure decay test
- Capillary flow test
- Water line flow test
- Helium leak test
- Vacuum test
Alternate PLCs and touchscreen HMIs available
Large format flat screen / touchscreen LCDs available

DIMENSIONS:

63″H x 56″W x 24″D

WEIGHT:

400 lbs.

UTILITY REQUIREMENTS:

Electric: 120V, 20A
Nitrogen: Pressurized supply to meet pressure test requirements
Helium: Pressurized supply to meet volume requirements
Air: 80 psig shop air

TYPICAL DATA RECORDED:

Product Model Number
Product Serial Number
Product Description
Process Start date
Process Start time
Process End date
Process End time
Process Completed (True or False)
Process Rejected (True or False)
Operator number
Nirogen Fill Pressure and Time
Pressure Decay Setpoint and Time
Flow Rate and Time
Helium Fill Pressure and Time
Evacuation Level and Time
Total Cycle Time
Completion or Error Code
Reject Data
Total Units Processed to Date.

Custom Leak Test Applications