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Volume Filling Solutions

datafill coolant gif GOOD

Individual Fill System - Coolant Fill

datafill coolant gif GOOD

Individual Fill System - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

DataFill - Coolant Fill

Tracking the quality and consistency of your brake fill process is arguably a higher priority than most other fill operations. DataServ 3.0 offers the traceability, quality assurance, process control, and access to production data that more and more production engineers are requiring for their high priority brake filling operations. This software provides web based remote access to process configuration, bar code and model configuration, production data, test and function data, calibration, password management, troubleshooting, production scheduling, maintenance scheduling, and a report generator that can access and sort all production data.

DataServ 3.0 introduces a new Dashboard that can display multiple DataServ systems and key production values. Production analysis reports, and an email notification system that delivers process alerts, notifications, or system events are some of the new features available.

This full featured system performs high speed standard or ABS brake system filling for cars, trucks, farm and construction vehicles, even motorcycles. Stainless steel piping and valves, dedicated vacuum systems for oil prep, system leak test, and level adjust, ABS modulation, and dripless, auto clamp tooling are standard features.

These systems are available as stop stations, mobile systems, or overhead track mounted, VFD carriers. Our systems are designed to get the highest quality and performance from your brake systems.

Single Fill Options
Upgrade Options

Single Fill Options

STANDARD SINGLE FILLS:
  • Axle
  • Diesel
  • DEF
  • Hydraulic
  • Transmission
  • Engine Oil
  • Windshield Washer Fluid
STANDARD FEATURES:
  • Volume fill
  • Dripless, internal and/or external sealing, auto clamp/unclamp pneumatic tooling
  • Custom tooling to meet process needs

 

  • Meets UL 508A Standards
  • NFPA 70 E Arc Flash compliance
  • Industrial rated components and design
  • Allen Bradley PLC
  • Red, amber, and green status light indicator(s)
  • Custom tooling
  • User-friendly Allen-Bradley HMI screen
  • Service Mode screen for maintenance and troubleshooting
  • One Year Warranty

Upgrade Options

 

  • Start-Up supervision, operation and maintenance training
  • DataServ 3.0 software for enhanced control and data tracking. Learn the difference here

 

CONFIGURATION OPTIONS:
  • Stop station
  • Mobile station
  • Base station with track mounted, vehicle towed tool console
  • Base station with motorized, VFD, line synchronized, track mounted tool console
  • With and without dehydration, storage, and heated supply

 

PROCESS CYCLE OPTIONS:
  • Pressure or volume fill
  • Pressure release level adjust
  • Tool release

 

TOOL PRESENTATION OPTIONS:
  • Simple track mounted tool balancer
  • Swinging boom and tool balancer
  • Automatic, air actuated drop and retract balancers
  • Multi-axis, automatic tool positioning
  • Multi-tool, automatic tool positioning
  • Start/stop/reset push button mounted at tool