Process Control Software

DataServ, Serv-I-Quip’s process control and data acquisition Software Suite, is integral to managing and improving your processes. DataServ is available on all Serv-I-Quip equipment and adds value in a variety of ways, making your data work for you.

The software enables Data Collection on any filled Units processed during manufacture, creating a Database of run history, linking unit model and serial number with date/time stamp for Accountability and storing all process parameters for each individual unit processed for comprehensive Traceability.

Watch an example of a typical fill sequence as it is displayed on the a DataFill charging systems’ monitor – including evacuation, vacuum check, specified fluid fill and tool reclaim to finish process.

The software is a Windows based application with the ability to produce reports on configured units, overall production, and production statistics and also offers the following features:

Fully Customizable Dashboard – showing all data pertinent to the fill operation, giving visual aid to any operator running the sequence

Repeatability and Operator Ease – only need to scan bar codes to load cycle data and store data automatically after any unit is processed

Improve Process Control – reduce operator influence and data entry with bar code scanning linked to automatic process parameters

Independent Operation and Functionality – a stand alone system and buffer between Plant network and production equipment

Flexibility with Remote Support – a highly configurable application and with remote access for trouble shooting and support

The ability of this software to increase the efficiency of your staff and the quality of your product is limitless.

The DataView application brings the ability to poll and display live data from connected systems in multiple screens.

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Please contact us for more information on a potential DataView for your system(s).

Overview




DataServ 3.0 is the newest iteration of a very effective software tool used by the Appliance, HVAC, and Vehicle industries to improve the quality and profitability of their manufacturing process. This software utilizes a run history database and a process configuration log to provide real time production analysis, process revision and improvement, and a consistent manufacturing process. This PC based machine control package delivers real time monitoring and control of machine operation, access to product and process configuration, and analysis of detailed production data via any internet connected PC. DataServ 3.0 uses familiar Windows point and click navigation, easily understood graphic controls, and interfaces easily with Windows Access and Excel programs. All data is managed through SQL Server, supporting interaction with upper level scheduling and MES software.

Manufacturers have quickly realized that DataServ 3.0 is an inexpensive, powerful, and effective tool to monitor, manage, maintain, and most importantly, improve their manufacturing process. Utilizing Microsoft’s .NET framework provides an internet portal to all DataServ functions. Model configuration, cycle set-up, troubleshooting, and failure analysis, current cycle status and production reports can be accessed locally or remotely by anyone with an Ethernet connected PC and the correct password. Quality Control, Manufacturing, Maintenance, IT, and Line Supervisors can all utilize the data gathering and production monitoring features of DataServ 3.0. No site licenses or software installation is required.

Additionally, by providing VPN access, our engineers, programmers and technicians can monitor, troubleshoot, and update system programming from our office. Model configurations and daily production scheduling can be downloaded from remote locations. DataServ 3.0 supports Oracle, SQL, XML, Access, and includes all the latest Microsoft Security Enhancements.