Hydrocarbon Charging Systems

The use of R-290, R-600A, HFO-1234YF, R-32, and other Class 1 Division 2 Hydrocarbon refrigerants has steadily expanded as manufacturers move to meet the demands of international markets and changing environmental regulations. Whether you address the flammability of these refrigerants with a mitigated environment or a full Class 1 Division 2 certified area, Serv-I-Quip can provide the appropriate system and the engineering assistance to complete a turn key installation.

Dependable, extremely accurate, and equipped with our DataServ process control and quality monitoring software, this system has all the capabilities of our standard systems. Serv-I-Quip’s Cat. 1, Division 2 designs also extend to multiple refrigerant fill applications, providing a turnkey solution for manufacturers intending to implement mixed product assembly lines.  Capable of charging Fluorocarbon or Hydrocarbon refrigerants, these systems can serve as a bridge in the changeover process to Hydrocarbon refrigerants.

The new DataServ 3.0 Data Acquisition and Automated Process Control Software serves as a full featured HMI and provides web based remote access to system configuration, bar code and model configuration, production data, calibration, password management, PC and PLC programming updates, and troubleshooting.  A new Dashboard can display multiple DataServ systems and key production values. Production analysis reports and an email notification system that delivers process alerts, notifications, or system events are newly available features.

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STANDARD FEATURES:
  • Approved for use in a P.E. designed, mitigated area.
  • Meets UL 508A Standards
  • NFPA 70 E Arc Flash compliance
  • Accommodates R-290, R-600A, HFO-1234YF, and all other Class 1 Division 2 refrigerants
  • Separate electrical control and fluid control cabinets
  • Seperate compressed gas cyclinder supply cabinet
  • Explosion proof flow meter, transducers, solenoid valves, vacuum transmitter, vacuum pump, bar code scanner, charging gun, and pumping system
  • 100% U.L. Certified components
  • Standard evacuation, vacuum check and charge cycle
  • 1 oz. / sec. charging rate at ±1 gram accuracy
  • Equipped with DataServ, our web based data acquisition and process control software
  • 20” LCD PC Monitor provides operator friendly interface to DataServ software
  • Allen Bradley PLC machine control with Allen Bradley Panelview Touchscreen Operator Interface
  • Dependable, accurate, equipped with proven, quality enhancing software, and Certified to meet all U.S. hazardous location requirements.  Just what you’d expect from Serv-I-Quip
PRODUCT OPTIONS:
  • Single or multiple refrigerant charging
  • Oil and Refrigerant charging
  • Process cycle options include:
    • Refrigerant charge
    • Vacuum check and charge
    • Evacuate, vacuum check and charge

DIMENSIONS:

103″ H x 66″ W x 26″ D

 

WEIGHT:

700 lbs.

UTILITY REQUIREMENTS:

120V, 20A electric / 80 psi air

TYPICAL DATA RECORDED:
  • Product Model Number
  • Product Serial Number
  • Product Description
  • Process Start date
  • Process Start time
  • Process End date
  • Process End time
  • Process Completed (True or False)
  • Process Rejected (True or False)
  • Operator number
  • Refrigerant Unit of Measure
  • Refrigerant Quantity Charged
  • Refrigerant Type Charged
  • Final Evac. Time
  • Final Evac. Level
  • Vacuum Level at Start of Vacuum Check
  • Product Vacuum Level at End of Vacuum Check
  • Vacuum Check Time
  • Total Cycle Time
  • Completion or Error Code
  • Reject Data
  • Total Units Processed to date
  • Total Completed units
  • Total Refrigerant Quantity Charged.

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