Vehicle Manufacturing | AccuFill Coolant Fill Equipment

AccuFill Coolant Fill

The AccuFill Coolant Fill System is a full featured, PLC controlled system capable of;

Mixing and storing multiple coolant supplies
Leak testing and filling a coolant system
Filling an overfill bottle
Level adjusting to the proper final level

These systems are currently used on a variety of vehicle assembly lines, including motorcycle, farm equipment, construction vehicle, truck, and high speed car lines.

Our testing and fill process ensures a consistent quality check, an accurate and complete system fill, and reduced takt times. With an automated cycle, fill rates up to 6 gpm, and a process that eliminates top-off, cycle times can be substantially reduced. Stainless steel density measuring flow meters, individual scavange pumps with self purging traps, autoclamping, and dripless tooling are some of the standard, high quality features in our systems.

These systems are available with mix or premix supply, pressure or volume fill, radiator and overfill bottle fill, and equipped with high capacity vacuum pumps, individual scavenge lines, and custom, dripless tooling. System control and process configuration are handled by a PLC linked to a Touchscreen Operator Interface. These systems can be configured as stop stations, mobile stations, or track mounted with VFD motors.

Product Detail

STANDARD FEATURES:

Automatic process set-up, initiation, cycle completion, and return to standby
Separate coolant mix and storage tanks
Temperature compensating, density measuring flow meters for mixing
Scavange pump with trap for level adjust and tool drip elimination
Allen Bradley, Mitsubishi, or other PLC control
Allen Bradley Panelview®, GOT or other Touchscreen Operator Interface
NFPA 70E Arc Flash compliance
Auto clamp/unclamp pneumatic tooling
Pressure or volume fill
Stainless steel flow meter verifies fill amount
Pressure decay and vacuum leak test
System evacuation eliminates need for top-off
2 gpm to 6 gpm fill rates
Multi-port connection capability (radiator, tank and/or overfill bottle)
Standard SAE 164 or custom neck styles
Continuous recirculating supply tanks
Backup, manual fill hose reels available
65 or 100 cfm single stage vacuum pumps with auto purging traps
Individual scavenge lines isolate multiple fluids
Scavenge pump vents fluid pressure, adjusts level, and eliminates tool dripping
Dripless tooling

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
Multiple mix or pre-mixed supply systems

PROCESS CYCLE OPTIONS:

Volume or pressure fill
Continuous monitoring mixture ratio instrumentation
Multiple pre-mix supply tanks
Standard cycle includes:
- Tool hookup
- Pressurize system (10 – 35 psi)
- Pressure decay test
- Evacuate
- Vacuum test
- Coolant fill
- Pressure relief, level adjust, scavenge, and tool disconnect

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers
Multi-axis, automatic tool positioning
Multi tool, automatic tool positioning

Specs/Downloads

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