Vehicle Manufacturing | DataFill Diesel Fuel

Diesel Fuel

The DataFill Diesel Fuel Fill, Primer, and DEF Fill Systems are full featured , PLC controlled and PC managed systems capable of performing:

Pressure regulated diesel fill
Fuel pump and fuel line priming
Scavange of excess back to supply tank
DEF tank fill

Our diesel fuel fill systems consolidate and automate the diesel fuel fill process, resulting in increased safety, cost savings, and environmental compliance. These systems are available with supply pumps, filtration, pressure regulation, volume filling, and equipped with scavenge lines, fuel system priming, and standard fuel nozzles. The fuel primer option is a unique, automated sequence that draws fuel from fuel tanks during the fill process, through fuel lines, and into fuel pump. Multiple fuel tanks can be filled, with amounts tracked in DataServ 3.0.

Combining these process features with our New DataServ 3.0 software optimizes the quality and efficiency of your Diesel and DEF filling process. This software provides web based remote access to system process configuration, bar code and model configuration, production data, calibration, PC and PLC programming updates, troubleshooting, and production scheduling. New features include a Dashboard that can display multiple DataServ systems, key production values, production analysis reports, process alerts, notifications, and system events.

Product Detail

STANDARD FEATURES:

Web based data acquisition and process control software
Automatic process set-up, initiation, cycle completion, and return to standby
Hand held CCD or RF bar code scanner
Allen Bradley PLC machine control integrated with PC Operator Interface
Dell PC running Windows 7, 20″ flat screen LCD
Back-up Allen Bradley Panelview® Touchscreen Operator Interface
NFPA 70E Arc Flash compliance
Equipped with standard fuel filling nozzles
High flow filling
Quick connect fuel primer tool
Individual flow sensors for each fuel tank
Scavenge pump recycles excess fuel and eliminates tool dripping
S/S piping and fill tool for DEF

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
Dual overhead tool consoles for left and right side tank fill

PROCESS CYCLE OPTIONS:

Volume fill
Standard cycle includes:
- Tool hookup
- Diesel fuel fill
- Fuel line and pump prime
- Scavenge, and tool disconnect
- DEF tool hookup
- DEF fill
- Tool disconnect

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers

TYPICAL DATA DISPLAYED AND RECORDED:

Process Screen

Product ID#
Operator ID#
Base ID#
Time/Date
Fuel Volume
Fuel Type
DEF Volume Filled
DEF Fluid Type
Fuel Prime
Primer Time
Pass / Fail Code
Total Fluid Usage

Setup Screen

Set Model#
Set Model Description
Rev. #
Set Author
Set Fill Volumes
Set Calibration
Set Volume Max / Min
Set Prime Time
Set Cycle Time Max
Set Trap Purge Time
Set Tool Purge Time
Reset Total Fluid
Set Max Cycle Time

Calibration Screen

Set Calibration Volume
Set Comments
Set Fluid Type
Set Fluid Pressure
Set Password
Calibration History

Fault Screen

Low Air Pressure
Low Fluid Pressure
Fluid Fill Reject
High Trap Level
Cycle Overtime

Specs/Downloads

Download .pdf of this product

DataFill Diesel Fuel / DEF Fill