Vehicle Manufacturing | DataFill, Primer, Diesel Fuel Fill

DataFill Multi Fluid Fill

MultiFill Systems combine multiple fluid fills at a single process station. This can be the most efficient method to address end of line processing, or manage multiple fluid variations and mixed assembly lines. These systems can accomodate:

Multiple Engine Oil Types
Multiple Transmission Fluid Types
Multiple Coolant Mixtures
Multiple Fluids – Coolant, Brake, Power Steering, Engine Oil, Transmission, Clutch, Diesel and Wiper Fluid
Mixed Production with multiple tank port locations (left and right side)

These systems utilize individual fluid supply, prep, and storage, along with individual system test, fluid fill and level adjust processes. Serv-I-Quip’s expertise in fluid prep, fluid measurement, and tooling design results in a high quality, efficient, and cost effective system.

DataServ 3.0 is a critical component in the fluid selection, process setup, and test and fill data retention process vital to efficiently operating a multi fluid fill system. This software offers the traceability, quality assurance, process control, and access to production data that manufacturing engineers require from a multi fluid test and fill system. New features of DataServ 3.0 include a Dashboard that can display multiple DataServ systems, key production values, production analysis reports, process alerts, notifications, and system events.

Product Detail

STANDARD FEATURES:

DataServ 3.0 web based data acquisition and process control software
Automatic process set-up, initiation, cycle completion, and return to standby
Hand held CCD or RF bar code scanner
Allen Bradley PLC machine control integrated with PC Operator Interface
Dell PC running Windows 7, 20″ flat screen LCD
Backup Allen Bradley Panelview® Touchscreen Operator Interface
NFPA 70E Arc Flash compliance
Auto clamp/unclamp pneumatic tooling
Operator start/stop pendant mounted at tool
Up to 8 unique fluid fills and tools
Pressure and volume fill
Pressure decay and vacuum leak test processes
Individual fluid supply pumps and storage tanks
Individual vacuum pumps for system prep and leak testing
Individual scavenge pumps with liquid traps for pressure relief and level adjust
Individual stainless steel flow meters verify density and fill amounts
2 gpm to 6 gpm fill rates
Backup, manual hose reels available
65 or 100 cfm single stage vacuum pumps with auto purging traps
Individual scavenge lines isolate multiple fluids
Dripless tooling

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
With and without dehydration, storage, and heated supply

PROCESS CYCLE OPTIONS:

Pressure or volume fill
Standard cycle includes:
- Tool hookup
- Evacuate
- Vacuum test
- Fluid fill
- Pressure relief, level adjust, scavenge, and tool disconnect

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers
Multi-axis, automatic tool positioning
Multi tool, automatic tool positioning

TYPICAL DATA DISPLAYED AND RECORDED:

Process Screen

Product ID#
Operator ID#
Base ID#
Time/Date
Unit Vacuum Level
Vacuum Check Level
Pressure Level
Pressure Time
Volume Filled
Level Adjust Time
Fluid Scavange Time
Total Cycle Time
Pass / Fail Code
Fluid Type
Total Fluid Usage

Setup Screen

Set model #
Set Model Description
Rev. #
Set Author
Set Pressure Level
Set Pressure Time
Set Vacuum Level
Set Vacuum Time
Set Fluid Type
Set Vacuum Reject Time
Set Vacuum Reject Level
Set Fluid Volumes
Set Max Cycle Time

Fault Screen

Low Air Pressure (Inlet)
Low Fluid Pressure (Inlet)
Pressure Reject
Vacuum Reject
Volume Fill Reject
Pressure Fill Reject
Cycle Aborted
Cycle Overtime

Calibration Screen

Set Calibration Volume
Set Comments
Set Fluid Type
Set Fluid Pressure
Set Password
Calibration History

Specs/Downloads

Download .pdf of this product