Vehicle Manufacturing |DATAFILL Brake Fill Equipmet

DataFill Brake and Power Steering Fill System

Tracking the quality and consistency of your brake fill process is arguably a higher priority than most other fill operations. DataServ 3.0 offers the traceability, quality assurance, process control, and access to production data that more and more production engineers are requiring for their high priority brake filling operations. This software provides web based remote access to process configuration, bar code and model configuration, production data, test and function data, calibration, password management, troubleshooting, production scheduling, maintenance scheduling, and a report generator that can access and sort all production data.

DataServ 3.0 introduces a new Dashboard that can display multiple DataServ systems and key production values. Production analysis reports, and an email notification system that delivers process alerts, notifications, or system events are some of the new features available.

This full featured system performs high speed standard or ABS brake system filling for cars, trucks, farm and construction vehicles, even motorcycles. Stainless steel piping and valves, dedicated vacuum systems for oil prep, system leak test, and level adjust, ABS modulation, and dripless, auto clamp tooling are standard features.

These systems are available as stop stations, mobile systems, or overhead track mounted, VFD carriers. Our systems are designed to get the highest quality and performance from your brake systems.

Product Detail

STANDARD FEATURES:

Web based data acquisition and process control software
Automatic process set-up, initiation, cycle completion, and return to standby
Hand held CCD or RF bar code scanner
Allen Bradley PLC machine control integrated with PC Operator Interface
Dell PC running Windows 7, 20″ flat screen LCD
Back-up Allen Bradley Panelview® Touchscreen Operator Interface.
NFPA 70E Arc Flash compliance
Dripless, internal and external sealing, auto clamp/unclamp pneumatic tooling
Pressure or volume fill
Stainless steel flow meters, valves and piping
Three valve port tooling for evacuation, filling, and scavenge
Continuous recirculation of fluid for dehydration
Direct or protocol ABS modulation
Separate vacuum pumps for oil dehydration and brake system evacuation
Separate line and pump for scavenging fluid to adjust level and eliminate tool drips
Evacuation, test, fill, and level adjust process cycle
Installation, Operation, Maintenance, and Troubleshooting Manual
One Year Warranty

OPTIONS AVAILABLE:

Allen Bradley CompacLogix, ControlLogix, Flex I/O
Mitsubishi, Omron, Toyopuc or other PLC options
Panelview, GOT, or other Touchscreen Operator Interface options
Vane or dry scroll vacuum pumps
Single or dual port reservoir test and fill

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
With and without dehydration, storage, and heated supply

PROCESS CYCLE OPTIONS:

N₂ pressure test option prior to evacuation test and fill
Pressure or volume fill
Pressure release level adjust
Tool release
ABS modulation available throughout cycle

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers
Multi-axis, automatic tool positioning
Multi tool, automatic tool positioning
Start/stop/reset push button mounted at tool

TYPICAL OPERATOR SCREEN DATA

Process Screen

Ready
N₂ Pressurize
N₂ Pressure Check
Evacuation
Vacuum Check
Fluid Fill
Level Adjust
Scavenge
Cycle Complete

Setup Screen

Set N₂ Pressure (Time)
Set Pressure Check (Time/Lvl)
Set Evacuation (Time/Lvl)
Set Vacuum Check (Time/Lvl)
Set Fill Pressure (Time)
Set Fill Volume
Set Level Adjust (Time)
Set Scavenge (Time)
Set Max Cycle (Time)

Fault Screen

Low Fluid Pressure (Inlet)
Low N₂ Pressure (Inlet)
Pressure Reject (N₂)
Vacuum Reject
Fill Pressure Reject (Fluid)
Fill Volume Reject
Cycle Aborted
Cycle Overtime

Specs/Downloads

Download .pdf of this product

DataFill Brake Fill