Vehicle Manufacturing | DataFill Transmission, Engine Oil, & Axle Fill

DataFill Transmission and Engine Oil Fill System

DataFill Transmission, Engine Oil and Axle Fill Systems offer all the tools necessary to optimize the quality and efficiency of your fluid filling process. This fill process includes:

Fluid filtering and heating
Volume fill
Level sense or scavange to level
Purge or scavange tool to eliminate drips

These systems can address mixed assembly lines that fill manual, automatic and CVT transmissions and require individual fluid supply, prep, and fill through individual fill tools. Our process can also fill engines and /or transmissions that are partially filled due to shipping requirements or testing residuals.

Serv-I-Quip’s expertise in fluid prep, fluid measurement, and tooling design results in a high quality, efficient, and consistent process and ROI.

DataServ 3.0 has become a critical component in the measurement and improvement processes vital to factory quality control systems. This software offers the traceability, quality assurance, process control, and access to production data that manufacturing engineers now require as part of their fluid filling operations. New features of DataServ 3.0 include a Dashboard that can display multiple DataServ systems, key production values, production analysis reports, process alerts, notifications, and system events.

Product Detail

STANDARD FEATURES:

Web based data acquisition and process control software
Automatic process set-up, initiation, cycle completion, and return to standby
Hand held CCD or RF bar code scanner
Allen Bradley PLC machine control integrated with PC
Dell PC running Windows 7, 20″ flat screen LCD
Back-up Allen Bradley Panelview® Touchscreen Operator Interface
NFPA 70E Arc Flash compliance
Auto clamp/unclamp, dripless tooling
Start/Stop/Reset pushbutton pendant at tool
Level sense control for pre-filled engines or transmissions
Volume fill
Stainless steel flow meter verifies fill amount
Standard or custom neck styles and port openings
Heated storage tanks
Continuous recirculation of fluid for dehydration
Dedicated vacuum pumps for oil dehydration and system evacuation
Individual scavenge pumps vent fluid pressure, adjust level, and eliminate tool dripping
Single stage vacuum pumps with auto purging traps
Manual backup hose reels and nozzles

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
With and without dehydration, storage, and heated supply

PROCESS CYCLE OPTIONS:

Pressure or volume fill
Standard cycle includes:
- Tool hookup
- Oil fill
- Pressure relief, level adjust, scavenge, and tool disconnect

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers
Multi-axis, automatic tool positioning
Multi tool, automatic tool positioning

TYPICAL DATA DISPLAYED AND RECORDED:

Process Screen

Product ID#
Operator ID#
Base ID#
Model ID#
Time/Date
Volume Filled
Level Sense Pressure
Fluid Scavange Time
Tool Purge Time
Total Cycle Time
Pass / Fail Code
Fluid Type (1-3)
Total Fluid Usage

Setup Screen

Set Model #
Set Model Description
Rev. #
Set Author
Set Pressure Sense
Set Trans Type 1-3
Set Trans Volumes 1-3
Set Trans Min / Max 1-3
Set Scavange Time
Set Tool Purge Time
Set Fill Pressure
Set Max Cycle Time

Fault Screen

Low Air Pressure (Inlet)
Low Trans Pressure (Inlet)
Low Level Sense Pressure
Trans Fill Reject 1-3
Cycle Aborted
Cycle Overtime

Calibration Screen

Set Calibration Volume
Set Comments
Set Fluid Types
Set Fluid Pressure
Set Password
Calibration History

Specs/Downloads

Download .pdf of this product

DataFill Transmission, Engine Oil, & Axle Fill