Vehicle Manufacturing | DataFill Power Steering & Clutch Fill Equipment

DataFill Power Steering & Clutch Fill System

The DataFill Power Steering Fill and Clutch Fill Systems perform a PLC controlled and PC managed quality check and fill on closed loop oil filled systems. This process usually includes:

Oil Prep
System Evacuation and Vacuum Testing
Pressure Fill
Level Adjust Fluid Reservoir

Serv-I-Quip’s thorough oil preparation process, evacuation expertise, and tooling design skill results in a high quality, repeatable process.

DataServ 3.0 has become a critical component in the measurement, documentation and implementation of improvement processes vital to your factory quality control system. Our DataServ software offers the traceability, quality assurance, process control, and access to production data that manufacturing engineers now require as part of their fluid filling operations.

New features of DataServ 3.0 include a Dashboard that can display multiple DataServ systems, key production values, production analysis reports, process alerts, notifications, and system events.

These systems are available as fluid prep and supply, pressure or volume fill, and equipped with high capacity vacuum pumps and auto purging traps, dedicated scavenge lines, and custom, dripless tooling.

Product Detail

STANDARD FEATURES:

Web based data acquisition and process control software
Automatic process set-up, initiation, cycle completion, and return to standby
Hand held CCD or RF bar code scanner
Allen Bradley PLC machine control integrated with PC Operator Interface
Dell PC running Windows 7, 20″ flat screen LCD
Back-up Allen Bradley Panelview® Touchscreen Operator Interface
Auto clamp/unclamp pneumatic tooling
Pressure or volume fill
Stainless steel flow meter verifies fill amount
Evacuation and vacuum leak test
Standard or custom neck styles and port openings
Continuous recirculation of fluid for dehydration
Dedicated vacuum pumps for oil dehydration and system evacuation
Scavenge pump vents fluid pressure, adjusts level, and eliminates tool dripping
Single stage vacuum pumps with auto purging traps
Automatic reservoir level adjust
Dripless tooling

CONFIGURATION OPTIONS:

Stop station
Mobile station
Base station with track mounted, vehicle towed tool console
Base station with motorized, VFD, line synchronized, track mounted tool console
With and without dehydration, storage, and heated supply

PROCESS CYCLE OPTIONS:

Pressure or volume fill
Standard cycle includes:
- Tool hookup
- Evacuate
- Vacuum test
- Oil fill
- Pressure relief, level adjust, scavenge, and tool disconnect

TOOL PRESENTATION OPTIONS:

Simple track mounted tool balancer
Swinging boom and tool balancer
Automatic, air actuated drop and retract balancers
Multi-axis, automatic tool positioning
Multi tool, automatic tool positioning

TYPICAL DATA DISPLAYED AND RECORDED:

Process Screen

Product ID#
Operator ID#
Base ID#
Time/Date
Unit Vacuum Level
Vacuum Check Level
Pressure Level
Pressure Time
Volume Filled
Level Adjust Time
Fluid Scavange Time
Total Cycle Time
Pass / Fail Code
Fluid Type
Total Fluid Usage

Setup Screen

Set model #
Set Model Description
Rev. #
Set Author
Set Pressure Level
Set Pressure Time
Set Vacuum Level
Set Vacuum Time
Set Fluid Type
Set Vacuum Reject Time
Set Vacuum Reject Level
Set Fluid Volumes
Set Max Cycle Time

Fault Screen

Low Air Pressure (Inlet)
Low Fluid Pressure (Inlet)
Pressure Reject
Vacuum Reject
Volume Fill Reject
Pressure Fill Reject
Cycle Aborted
Cycle Overtime

Calibration Screen

Set Calibration Volume
Set Comments
Set Fluid Type
Set Fluid Pressure
Set Password
Calibration History

Specs/Downloads

Download .pdf of this product

DataFill Power Steering & Clutch Fill