DataFill A/C System
The DataFill A/C Fill System is a unique package that combines a high quality, full featured a/c charging system with a powerful production, quality, and process control program. As more companies develop six sigma quality controls, DataServ.NET has become a critical component of this measurement and improvement process. This software provides web based remote access to system configuration, bar code and model configuration, production data, calibration, password management, PC and PLC programming updates, troubleshooting, production scheduling, maintenance scheduling, and a report generator that can access and sort all production data.
Complimenting this process management system is a proven a/c filling system that offers a flexible fill cycle that includes a pressure test with nitrogen, pressure decay test, evacuation and vacuum decay test, and a precise oil and / refrigerant charge. This process can be followed up by a performance test. All process set points and results are monitored and recorded to DataServ.NET.
standard Features:
- Automatic process set-up, initiation, cycle completion, and return to standby
- Auto connect/disconnect, high flow pneumatic tooling
- Accurate and dependable mass flow metering technology
- ± 3 grams charging accuracy
- Charging rates up to 20 oz./sec.
- 8, 16, or 25 cfm two stage vacuum pump
- Allen Bradley PLC machine control integrated with PC O/I, reporting, and communication
- Web based data acquisition and process control software
- Dell PC running Windows XP, 17" flat screen LCD, 10/100 NIC
- Hand held CCD or RF bar code scanner
- Back-up Allen Bradley Panelview® Touchscreen Operator Interface
A/C Supply Systems:
Configuration Options:
- Stop station
- Mobile station
- Base station with track mounted, vehicle towed tool console
- Base station with motorized, VFD, line synchronized, track mounted tool console
Tool Presentation Options:
- Simple track mounted tool balancer
- Swinging boom and tool balancer
- Automatic, air actuated drop and retract balancers
- Multi-axis, automatic tool positioning
- Multi tool, automatic tool positioning
Process Cycle Options:
Nitrogen Pressure Test
Initial pressure test and pressure decay test used to find large leak failures
Helium sniff leak test
Precise pressure sniff test for critical or persistent leak points
High and low side evacuation and charge
Efficient, quality evacuation ideal for larger volume systems
Refrigerant, oil and additive fill
Address multi oil, specialty oil, or additive filling of A/C systems
Post charge performance test
Measure ambient temperature, suction and discharge temperatures and pressures, analyze and record performance
Combination Fill
Combine two or three fluid fill processes onto one station or overhead console